Ultrafiltration Water Processor
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Introduction to Ultrafiltration Water Processor
The ultrafiltration water processor uses membrane separation technology to achieve efficient water purification. The equipment can effectively remove impurities such as particles, colloids, bacteria, etc. in water, providing clean and safe water sources for various application scenarios.
Ultrafiltration technology uses ultrafiltration membranes with pore sizes as accurate as 0.01 microns (one hundred thousandth of a millimeter) to purify water. This technology allows water molecules and some small molecular solutes to pass through the filter membrane, while intercepting large molecular substances such as suspended matter, certain colloids and microorganisms, thereby achieving the purpose of purification. Ultrafiltration water processors usually include raw water systems, ultrafiltration hosts, cleaning systems, and dosing systems. The coordinated work of these components effectively completes the purification of water quality.
Ultrafiltration water processor composition
The structure of the ultrafiltration water processor is complex, and its main components include raw liquid, water intake pump, water storage device, feed pump, filtrate, bag filter, hollow fiber ultrafiltration membrane, on-site instrumentation, dosing system, fully automatic control system and rack platform. The selection of pretreatment devices is customized according to different raw water conditions. Common pretreatment devices include multi-media filters, security filters, etc. to ensure that the water entering the membrane assembly meets the requirements to prevent membrane contamination.
Features of ultrafiltration water processor
Efficient filtration capacity: The ultrafiltration water processor can effectively remove particles, colloids, bacteria, heat sources and organic matter in the water to produce high-quality water.
Energy saving: High-pressure pumps are not required during general operation, so energy consumption is relatively low.
Easy maintenance: Due to fewer joints and low water pressure, the failure rate and leakage probability of the equipment are low, which is easy to maintain.
High cost-effectiveness: Simple operation, low cost, no need to add chemical reagents, which helps to reduce operating costs.
In summary, the membrane of the ultrafiltration water processor has the advantages of high-precision filtration, good hydrophilicity, high mechanical strength, strong chemical resistance and antioxidant resistance, strong cleanability, and strong adaptability. It is widely used in water treatment, beverage processing, wastewater treatment and other fields.
Application field of ultrafiltration water processor
Drinking water treatment: Ultrafiltration technology is used to remove suspended matter, organic matter, bacteria and viruses in water to improve the quality of drinking water.
Industrial water treatment: In large-scale industrial fields, ultrafiltration technology is used to treat industrial water and remove impurities that may affect product quality, accounting for about 18%.
Recycled water, sewage and wastewater treatment and reuse: Ultrafiltration technology plays an important role in recycled water reuse and sewage treatment, reducing environmental pollution and improving the recycling rate of water resources, accounting for about 15%.
Food, beverage and pharmaceutical industries: Ultrafiltration technology is used in these industries for sterilization, turbidity removal, pyrogen removal and concentration processes to ensure product purity and safety. Other light industries such as electronics, textiles, printing and dyeing, papermaking, etc. account for about 7%.
Seawater desalination: Ultrafiltration technology is also used in the seawater desalination process to help reduce salt and other impurities in seawater to obtain fresh water resources.
Technical principle of
Ultrafiltration operation principle (UF) is mainly based on membrane separation technology, it is a physical separation process using semi-automatic membrane with a certain aperture as filtration media. Under the action of the external pressure, when the liquid compound flows through the ultrafiltration membrane, the water molecules are smaller than the membrane aperture, solvent molecular and some small molecular material can go through the membrane hole smoothly, While molecular materials are bigger than the film aperture, colloidal particles, creatures, pests, etc. Blocked at the top of the membrane, thereby achieved the purity, separation, or concentration of solution. The specific process is as follow:
Rough fluid transportation: treated fluid (such as water, solution or mud) is inserted by the inlet of Ultrafiltration System under certain pressure.
Separation process: when the material liquids are in contact with the ultrafiltration membrane, only components smaller than the membrane aperture are allowed to pass through due to the limit of the membrane aperture. For example, if the film aperture is 0,01-0,1 micron, then the water, ion and other small molecular materials can pass through, while bacteria, virus, large molecular organic agents, colloidal particles, etc. V. T. Blocked at one side of the membrane.
Through and trap: small molecular material through the film hole will form a osmosis liquid, which is ultrafiltration through liquid, usually more pure; meanwhile, The electrolytes left by the film are stored at the highest side of the film, become concentrate or called ultrafiltration fluid.
Cleaning and reborn: with additional operating time, the ultrafiltration membrane surface can have sedimentation, absorbency, and even scale, resulting in the loss of membrane flow, Thus it is required to regularly clean chemicals or backflow to revert the separation performance of the membrane.
The production process of
Production of equipment
WTEYA aims to digital and intelligent production to provide superior products and services to its customers. We not only provide a wide range of standard products which are seriously tested and stable performance to meet a wide range of industrial needs. We also provide custom service, as well as OEM and ODM services, professional design team provides proper solutions for customers to meet their unique needs. We will work closely with each customer to ensure that every device suits customer's process requirements and production process accurately. WTEYA's one-stop service, innovative to create high-quality mechanical products and system solutions, professionally help customer deal with various water treatment problems.
Capacity and size
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Ultrafiltration equipment parameter board |
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Cut out model |
Power rating of cloth |
Power of installation |
Main machine size |
The material is made of high quality |
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WTY-UF-1 |
1000L/H |
1.0kw |
800 × 800 × 1500mm(H) |
304/ UPVC/ PVDF |
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WTY-UF-2 |
2000L/H |
1.3kw |
1000 × 800 × 1500mm(H) |
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WTY-UF-5 |
5000L/H |
3.7kw |
2000 × 1000 × 2200mm(H) |
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WTY-UF-10 |
10000L/H |
6.4kw |
2000 × 1800 × 2200mm(H) |
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WTY-UF-20 |
20000L/H |
18.5kw |
3600 × 2000 × 2600mm(H) |
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Chart of effect chart
Frequently Asked Questions
Q: What particles of ultrafiltration film can remove?
Re: the ultrafiltration membrane can remove fine particles, suspended substances, some large molecular organic substances, bacteria and virus in water, but it will not be able to remove entirely small molecular substances like salt and sugar.
Q: How long life of ultrafiltration membrane?
Re: the lifetime of ultrafiltration membrane is affected by many factors, such as rough water quality, operating conditions, maintenance and maintenance, etc. V., usually can up to a few years. Frequent washing and maintenance can extend its life.
Q: How to deal with the pollution problem of ultrafiltration membrane?
Re: the pollution of ultrafiltration membrane can be processed by physical cleaning (such as pull or circulation washing) and chemical cleaning (specific chemical cleaners use).
Q: What kind of applications does the filtration system suit?
Re: the filtration system is suitable for many areas such as filtration water, waste water reuse, food and beverage, Biological Pharmaceutical, salt filtration pretreatment, etc. V. T.
Q: What parameters do you need to be noticed in the operation of the filtration system?
Re: the main parameters should be interested in Ultrafiltration System operation including the water pressure, water production, water quality status (such as turbidity and biological content) and the cross-film pressure difference, etc. V. T.
Q: Do filtration system need pre-treatment?
Re: in order to protect the ultrafiltration membrane and improve filtration efficiency, coarse water usually need to be pre-handled, including steps as suspension agent, adjust pH, soften.
Q: How about the energy consumption of Ultrafiltration System?
Re: the Ultrafiltration System has relatively low power consumption as it does not need high pressure pump to operate, but the specific energy consumption depends on the system design, scale and operating condition.
Q: Is Ultrafiltration System inexpensive for maintenance?
Re: compare to other film separation technology, the maintenance cost of Ultrafiltration System is lower, but still need to replace the film component regularly and maintain cleaning, the specific cost depends on the frequency of use and water quality condition.
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